
Episode #11
Unlocking Hidden Opportunities: R&D Tax Credits for Manufacturers
In this episode of Beyond the Ledger, host Shardae Layfield sits down with Nina Desai , Partner in Bennett Thrasher's Credits & Incentives Practice, and Julie Hagan , who works closely with manufacturers to identify innovation across their operations, to discuss how manufacturers can uncover valuable R&D tax credit opportunities hidden within their everyday operations. From process improvements and automation to custom engineering and production challenges, they explain what truly qualifies, debunk common misconceptions, and share practical guidance on documentation, eligibility, and how these incentives can help manufacturers reinvest in future growth and innovation. Takeaways Innovation Happens on the Shop Floor : Many manufacturers assume R&D tax credits only apply to groundbreaking inventions, but everyday engineering challenges, process improvements, and production innovations may also qualify. Qualification Goes Beyond New Products : Activities involving automation, tooling, robotics, AI, custom manufacturing, and process optimization can all create qualifying R&D opportunities when technical uncertainty is present. Documentation Is Critical : Maintaining design records, testing results, engineering notes, and evidence of iterative development helps support a successful R&D tax credit claim. Even Failed Experiments Can Qualify : Projects that don't achieve the desired outcome may still meet IRS requirements because they demonstrate technical experimentation and uncertainty. Many Costs Are Eligible : Qualified expenses can include employee wages, supplies used during development, and certain contracted research activities. Technology Is Expanding Opportunities : Investments in automation, artificial intelligence, robotics, and advanced manufacturing technologies are creating new opportunities for manufacturers to claim valuable tax credits. R&D Credits Can Fuel Future Growth : Rather than simply reducing taxes, these credits can improve cash flow and provide additional resources to invest in innovation, equipment, talent, and long-term competitiveness. Read the Full Blog: Beyond the Shop Floor: The R&D Tax Credits Manufacturers Are Missing Chapters 00:00 Introduction to R&D Tax Credits for Manufacturers 01:24 Common Misconceptions About R&D Eligibility 02:20 The Four-Part Test for R&D Qualification 03:43 Qualifying Activities in Manufacturing 05:28 Process Improvements and Cost Reductions 10:30 Impact of Advanced Manufacturing Technologies 12:48 Distinguishing Routine Activities from Experimentation 14:32 Developing Solutions for Custom Orders 16:16 Documentation Strategies for R&D Claims 21:24 Using R&D Credits to Reinvest in Growth 23:11 First Steps for Manufacturers to Claim R&D Credits Resources Bennett Thrasher – Credits & Incentives Practice: https://www.btcpa.net/services/tax/credits-and-incentives Connect with the Guests Nina Desai Bennett Thrasher Bio: Nina Desai Julie Hagan Bennett Thrasher Bio: Julie Hagan Learn more: btcpa.net | Follow Bennett Thrasher for more conversations that move business forward.

